Elements and Performance Criteria
- Manufacture tooling
- Select and obtain appropriate materials to meet tooling requirements for strength, durability, component finish and heat treatment qualities, where necessary, and account for materials availability
- Test selected material for hardness, as appropriate, to aid selection of machine tools, hand tools and hand held power tools to be used to fashion or shape tooling components
- Develop plan to sequence and stage manufacturing process, including establishing datum, mark out, rough out (machine or fashion), stress relieve/heat treat, finish size, fashion and fit and assemble componentry
- Trial tooling
- Check first-off component with precision instruments against specification
- Modify tooling to produce components to specification, as necessary
- Re-trial modified tooling and produce component
- Verify conformance to specification and report according to SOPs
- Record all deviations or modifications to original tooling design, prints or plans and report according to SOPs
- Determine job requirements
- Comply with work health and safety (WHS) requirements at all times
- Use appropriate personal protective equipment (PPE) in accordance with SOPs
- Identify job requirements from specifications, drawings, job sheets or work instructions
- Prepare to manufacture cavity die
- Develop the tooling type and design and plan with reference to customer's specifications (written or verbal) for numbers, finish, quality and material
- Assess production machine to be used to produce components and consider in tooling design
- Interpret tool design from tooling drawings, prints or plan and check against customer requirements
- Determine selected production machine mounting requirements to ensure any special or additional provisions are incorporated in tooling design
- Test selected material for hardness, as appropriate, to aid selection of machine tools, hand tools and hand held power tools to be used to fashion or shape tooling components
- Develop plan to sequence and stage manufacturing process, including establishing datum, mark out, rough out (machine or fashion), stress relieve/heat treat, finish size, fashion and fit and assemble componentry
- Perform machining operations
- Use hand and hand held power tools
- Produce components sample or section for testing, where practicable
- Assemble tooling components
- Modify tooling to produce components to specification, as necessary
- Re-trial modified tooling and produce component
- Verify conformance to specification and report according to SOPs
- Record all deviations or modifications to original tooling design, prints or plans and report according to SOPs